Steve's Blog

Upgrading an Ender 3 hotbed

For a long time now, I’ve been annoyed at how long it takes for the stock 24v / 120W hotbed to get to 100C to start printing ABS.

Normally, you set the bed heating up, then wait a while, then download your model, slice it, send it to the printer and you’d be almost at printing temperature.

This needs to be faster.

I got a 500W 240v AC powered heater and to control it, some SSR-D3808 solid state relays.

The SSR-D3808 is good for 8A at 24-380vAC - which is waaaaay more than what the hotbed will ever draw - but its only $0.10USD more expensive than the 5A version. More is better.

Before I go any further, I have to give this warning. This modification plays with mains voltage power. It can kill you. It can also hurt you the entire time that its killing you. If you’re not comfortable with that, read the rest of this page, go “huh, that’s cool” and get someone else to do it for you.

To wire this up, we want to run the + / - from the output of the control board to the + / - terminals on the solid state relay. In a nutshell, this:

Basic Circuit Diagram

You’ll then need to do some modifications in Marlin’s Configuration - or use my trusty Firmware Builder!

Set:

  • Hotbed Thermistor Type (TEMP_SENSOR_BED) to 11 (100k beta 3950 1% thermistor)
  • Enable PIDTEMPBED

This will ensure you are able to accurately control temperatures with the additional power. Using the stock BANG BANG method, I overshot target temperatures by 6 or more degrees.

When you’ve flashed that firmware, make sure you do a PID Tune on the bed using M303 E-1 C10 S100. This will cycle around the 100C target temperature 10 times and then give you some Kp, Ki, and Kd values. Set these in Marlin via M304 P35.63 I6.94 D121.86 - but remember to replace the values here with ones for your setup.

Finally, save your configuration to EEPROM using M500.

Enjoy the faster heating speeds :)

Octoprint

Training SpamAssassin's Bayes filter with Proxmox Mail Gateway

NOTE: An updated script is available for finding mail in dovecot for Step 3 below. It uses doveadm and can be used with any mail storage backend.

One of the problems with bayes filters is that you need to train them on both ham and spam. As Proxmox Mail Gateway only uses the Bayes filter for messages that pass originally, there is no way to force it to learn spam - leaving a hole in how to train.

Here are the steps for adding that feedback loop for sa-learn.

1) On the PMG Server, create the following script as /root/bin/remote-commands, then chmod +x /root/bin/remote-commands to make it executable:

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#!/bin/sh
case "$SSH_ORIGINAL_COMMAND" in
        report)
                sa-learn --spam
                ;;
        revoke)
                sa-learn --ham
                ;;
        *)
                echo "Invalid command?"
                ;;
esac

Configure the correct bayes setup in /etc/mail/spamassassin/custom.cf as follows:

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use_bayes_rules 1
bayes_auto_learn 1
bayes_auto_learn_threshold_nonspam 0.5
bayes_auto_learn_threshold_spam 6
bayes_path /root/.spamassassin/bayes
bayes_file_mode 0775
bayes_auto_expire 1

2) Create an SSH Key, put the private part on the end mail server, then add the public part to /root/.ssh/authorized_keys and force it to use the restricted command:

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command="/root/bin/remote-commands" ssh-rsa AAAA....rest-of-key... root@mail

You can further restrict this to a set of IP addresses by using the from= command as documented.

3) On the mail server, add the following script to /root/bin/spam-reporter. This assumes a number of things. The mail directories on the target system are listed as /mail/username in Maildir format. The end user IMAP mail directory will be “Spam”. You can change these as required for your install. This handles multiple message formats that Dovecot uses - plain, gz or bz2 compressed. It could also be expanded if needed.

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#!/bin/bash
MAILFILTER=<ip of PMG install>

for i in /mail/*/.Spam/cur/* /mail/*/.Spam/new/*; do
        if [ -f "$i" ]; then
                STATUS=`file "$i"`
                if [[ $STATUS == *"gzip"* ]]; then
                        gunzip -d -c "$i" > /tmp/tempmail.$$
                fi
                if [[ $STATUS == *"bzip2"* ]]; then
                        bzip2 -d -c "$i" > /tmp/tempmail.$$
                fi
                if [[ $STATUS == *"SMTP mail"* ]]; then
                        cp "$i" /tmp/tempmail.$$
                fi

                cat /tmp/tempmail.$$ | ssh root@$MAILFILTER report
                if [ $? != 0 ]; then
                        echo "Error running sa-learn. Aborting."
                        exit 1
                fi
                rm -f "$i"
                rm -f /tmp/tempmail.$$
        fi
done

4) If you’re going to use SystemD’s timer specs, create /etc/systemd/system/spam-reporter.service with the following:

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[Unit]
Description=This service automatically reports spam.

[Service]
Type=oneshot
ExecStart=/root/bin/spam-reporter

Then the timer unit as /etc/systemd/system/spam-reporter.timer:

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[Unit]
Description=This is the timer to check for spam and report it.

[Timer]
OnCalendar=*:0/5
Persistent=true

[Install]
WantedBy=timers.target

Then enable the timer with systemctl daemon-reload && systemctl enable spam-reporter.timer --now.

That’s it! Now if your users throw mail in the Spam IMAP folder, it’ll get fed back into PMG’s bayes filter as spam.

New Guide - Changing fans in a CyberPower UPS

Just a quick update. I recently wrote a guide on how to replace dead fans in a CyberPower UPS. They use high speed (4000RPM+) fans in the factory, which you just can’t easily get.

This guide shows you how to fool the UPS into thinking it has a high speed fan and still operate.

Be careful though, this is messing with mains voltage and reducing airflow - you might burn your house down.

Grandstream phones, APD-80 and 85638-01 cables

A number of months ago, I deployed a new SIP network using Grandstream GXP-1782 phones. For some of the folks that are always on the phone, we got a couple of Plantronics DECT headsets - which are specificially listed on the compatible headset list published by Grandstream.

The headset plugged into a APD-80 adapter cable. The Plantronics documentation states that a “85638-01 adapter” cable is required - although this is listed as an adapter to extend the APD-80 cable. When you look at the length of the APD-80 cable, this seems nuts - however the 85638-01 cable holds a secret.

Without the special 85638-01 cable, pickup and hangup of the phone was very unreliable. Lots of sites have this documented as a straight through cable - but it is not. The pins on this are actually reversed - ie:

End One End Two
1 4
2 3
3 2
4 1

See example photo:

85638-01 Cable

Using this cable, you should find that the hangup and pickup functions work correctly without spending $15 per cable.

Credits to Michael Schneider for discovering this

Migration from Wordpress to Nikola

A new year, a new blog engine.

While Wordpress is quite useful, its a heavy, hunking bit of software for those who just post occasionally and don’t really need any dynamic content at all. This is where Nikola comes into play.

Nikola takes posts in reST, Jupyter Notebook, YAML, TOML, Markdown or HTML and runs them through the theming engine to get plain, static HTML.

The benefit of this is almost zero load on your web server - as there is no dynamic data to process. Especially good for cheap VPS packages from the many online providers.

So far, I’m impressed!